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  • 数控加工中心有什么优势?
  • 本站编辑:杭州以铁精密机械有限公司发布日期:2019-04-08 20:52 浏览次数:

数控加工中心是由机械设备与数控系统组成的适用于加工复杂零件的高效率自动化机床。数控加工中心是目前世界上产量最高、应用比较广泛的数控机床之一。它的综合加工能力较强,工件一次装夹后能完成较多的加工内容,加工精度较高,特别是它能完成许多普通设备不能完成的加工,对形状较复杂,精度要求高的单件加工或中小批量多品种生产更为适用。下面就简单介绍下数控加工中心的有哪些优势:
(1)数控加工中心的功能
数控加工中心是一种功能较全的数控加工机床。它把铣削、镗削、钻削、攻螺纹和切削螺纹等功能集中在一台设备上,使其具有多种工艺手段。加工中心设置有刀库,刀库中存放着不同数量的各种刀具或检具,在加工过程中由程序自动选用和更换。
(2)数控加工中心的自动化程度高
工件在加工中心上经一次装夹后,数字控制系统能控制机床按不同工序,自动选择和更换刀具,自动改变机床主轴转速、进给量和刀具相对工件的运动轨迹及其他辅助机能,依次完成工件几个面上多工序的加工,并且有多种换刀或选刀功能。
(3)数控加工中心的开机利用率高
加工中心由于工序的集中和自动换刀,减少了工件的装夹、测量和机床调整等时间,使机床的切削时间达到机床开动时间的80%左右(普通机床仅为15~20%);同时也减少了工序之间的工件周转、搬运和存放时间,缩短了生产周期,具有明显的经济效果。加工中心适用于零件形状比较复杂、精度要求较高、产品更换频繁的中小批量生产。
(4)数控加工中心的精度更高
数控加工中心的加工质量稳定,多品种、小批量生产情况下生产效率较高,能减少生产准备、机床调整和工序检验的时间,而且由于使用比较佳切削量而减少了切削时间,并且可加工常规方法难于加工的复杂型面,甚至能加工一些无法观测的加工部位。


CNC machining center is an efficient automatic machine tool which is composed of mechanical equipment and CNC system. The CNC machining center is one of the most widely used CNC machine tools in the world. Its comprehensive processing ability is relatively strong. After the workpiece is clamped, more processing content can be completed. The machining accuracy is high. In particular, it can complete many processes that can not be completed by ordinary equipment, and the shape is more complex. The single piece processing or medium and small batch multi-variety production with high precision requirements is more suitable. The following is a brief introduction to the advantages of the CNC machining center:
(1) The function of CNC machining center is comprehensive
The CNC machining center is a kind of CNC machining machine with full function. It concentrates the functions of milling, boring, drilling, tapping and cutting threads on a single device, so that it has a variety of technological means. The processing center is equipped with a knife library, which contains a variety of different types of knives or inspection tools. In the process of processing, the program is automatically selected and replaced.
(2) High degree of automation of NC machining centers
After the workpiece is clamped at the processing center, the digital control system can control the machine tool to automatically select and replace the tool according to different procedures, automatically changing the spindle speed, feed amount, and the tool's movement trajectory relative to the workpiece and other auxiliary functions. Complete the processing of several parts of the workpiece in turn, and there are many kinds of knife replacement or knife selection functions.
(3) High utilization rate of boot up of NC machining center
The processing center reduces the time for loading, measuring, and adjustment of the workpiece due to the concentration of the process and the automatic replacement of the knife, so that the cutting time of the machine tool reaches about 80 % of the operating time of the machine tool(the average machine tool is only 15 to 20 %); At the same time, it also reduces the workpiece turnover, handling and storage time between processes, shortens the production cycle, and has obvious economic effects. The processing center is suitable for medium and small batch production with complex parts shape, high accuracy requirements, and frequent product replacement.
(4) The precision of NC machining center is higher
The machining quality of the CNC machining center is stable, and the production efficiency is higher under the conditions of multi-variety and small batch production. It can reduce the time for production preparation, machine tool adjustment and process inspection, and reduce the cutting time due to the use of the optimal cutting amount. And it can be processed complex surfaces that are difficult to process by conventional methods, and can even process some unobservable processing parts.

 

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